Con­di­tion Mon­it­or­ing & Pre­dict­ive Main­ten­ance

The digital transformation leads to technical systems with enhanced functionality. Modern technical systems are equipped with sensor networks, which augment the already available operating data and enable the monitoring of the overall system. Condition monitoring often comprises diagnosis of the current condition and the prediction of future conditions of the technical system or the product quality in a production line. Condition Monitoring methods rely on models, either developed by engineers or trained via machine learning aproaches, to estimate health states of technical systems or predict their remaining useful lifetime. Sometimes a combination of both approaches, i.e. a hybrid solution is utilized to achieve this aim. Based on this, the maintenance strategy predictive maintenance enables a ressource-saving and cost-efficent operation of the monitored system.

One research focus here is on the development of robust forecasting methods for technical systems that are operated under transient conditions, for example strongly varying environmental conditions with a major impact on the usable remaining service life. In order to utilise the potential of a condition monitoring process for maintenance engineers at a reasonable cost, possibilities are being developed to automate the methods on the one hand and to make the data-driven processes explainable on the other, so that the decisions of the trained models are understandable for humans. In particular, the combination of engineering knowledge about a technical system and data-driven machine learning algorithms to create a hybrid condition monitoring process represents a field of research.

The development process of mechatronic systems focuses on different design objectives, including dependability, which comprises further aspects, such asreliability, availability, safety and integrity. Self-optimization of technical systems enables for an autonomous behavior adaption as a reaction to a change in operating conditions and user demands. Based on self-optimization, methods to increase dependability during operation are developed, e.g. configuration control, active control of the reliability of the system or to form a Digital Twin to support maintenance.

 

Cur­rent pro­jects

In­tel­li­gent gen­er­a­tion of dia­gnost­ic and fore­cast­ing mod­els for main­ten­ance plan­ning

Digitalisation and networking make it possible to increase the service life of a technical system with the help of condition monitoring. Condition monitoring is the continuous measurement of physical variables such as the acceleration or temperature of a technical system using suitable sensors.

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Ser­vice life pre­dic­tion un­der non-sta­tion­ary op­er­at­ing con­di­tions

In classic condition monitoring, it is assumed that the operating conditions during the life cycle of a technical system are known a priori and are stationary, i.e. constant or periodic. These assumptions simplify the implementation of condition monitoring in various aspects.

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You can find more in­form­a­tion on the en­ableATO, I4.0 Auto­Serv and REAS­ON pro­jects here

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Com­pleted pro­jects

Multi-stage re­li­ab­il­ity concept of self-op­tim­ising sys­tems

The Collaborative Research Centre 614 "Self-optimising systems in mechanical engineering" dealt intensively with issues relating to these innovative systems.

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Reg­u­la­tion of re­li­ab­il­ity

Reliability-adaptive systems make it possible to adapt the system behaviour based on the current system reliability. They can therefore weigh up their service life and performance in relation to the situation.

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In­teg­rated mod­el­ling

The digital transformation characterises the development of intelligent technical systems, which have a wide range of functions thanks to networking and inherent intelligence. As representatives of the class of intelligent systems, self-optimising systems are characterised by the autonomous, target-compliant adaptation of system behaviour.

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Ser­vice life fore­cast from GME

Condition monitoring is already being used in various technical applications due to its many advantages. Research has been carried out into the extent to which condition monitoring is able to estimate the usable remaining service life of rubber-metal elements.

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Con­tact per­son

Dr. Amelie Bender

Faculty of Mechanical Engineering » Dynamics and Mechatronics (LDM)

Room P1.3.34
Paderborn University
Pohlweg 47-49
33098 Paderborn

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Office hours

Currently no, please contact Osarenren Aimiyekagbon, my deputy