Laboratory Equipment - Umformende und Spanende Fertigungstechnik (LUF)

Forming machines

Universal press HPX 1000

Manufacturer:	Schuler
Pressing force:	10000 kN

Universal press SOP 8.000-1250

Manufacturer:	Schirmer-Plate-Simpelkamp
Pressing force:	8000 kN
Die cushion force:	2000 kN
Ram stroke:	600 mm
Die cushion stroke:	250 mm
Installation height:	1000 mm
Table size:	1250 mm x 1000 mm

Hydraulic press SDLZ 100.1.3

Manufacturer:	Fritz Müller, Esslingen
Pressing force:	1000 kN
Die cushion force:	300 kN
Ejector force:	200 kN
Ram stroke:	500 mm
Die cushion stroke:	200 mm
Installation height:	850 mm
Table size:	800 mm x 670 mm
Special accessories:	Punch cushioning and punch stroke limiter

Trubend 1100 B42 die bending machine

Manufacturer:	Trumpf
Pressing force:	1000 kN
Bending length:	3100 mm
Clearance of the upright:	2700 mm
Installation height:	380 mm
Projection:	410 mm
Working stroke:	200 mm
Machine dimensions (W x H x D):	3970 x 2545 x 1910 mm
Machine weight:	8600 kg

Friction spinning test rig

Manufacturer:

LUF (machine bed system/support)

Rottler (headstock)

Siemens (drive technology)

Speed (max.):

3000 rpm

Drive power:

50 kW per axis (synchronous)

Compression force (support):

50 kN per axis

Traverse path (support):

450 mm (x-axis), 350 mm (y-axis)

Control/ regulation:

Siemens S7-d840

Additional drives:

Geared motors

Power (additional drives):

35 kW / 600 Nm each

Robot:

IRB 7600 x 2

Flow-forming machine BD 40

Manufacturer:

Bohner-Köhle (machine)

Baumüller, Nuremberg (spindle drive)

Siemens (roller support)

Hydraulic ring (hydraulic unit)

Spindle speed (max):

700 rpm

Feed rate (max) :

5000 mm/min

Drive power (spindle):

70 kW

Drive power (roller infeed x):

8.8 kW

Drive power (roller infeed y):

19.8 kW

Tailstock pressure (max):

210 bar

Control system:

Siemens S7-300 / SINUMERIK 840D

Axis control:

4-X CNC (3 x-axes, 1 z-axis)

PLB 400 spinning machine

Manufacturer:

Leifeld (machine bed / headstock)

Leifeld (quill)

LUF (support and measuring technology)

Speed (max):

970 rpm

Drive power:

11 kW

Drive (hydraulic):

15 kW

Operating pressure:

100 bar

Compression force (quill):

60 kN

Travelling distance (quill):

550 mm

Compression force (sleeve):

40 kN per axis

Travel (support):

450 mm (x-axis), 220 mm (y-axis)

Control/regulation

LabView - CompactRIO 9074

Displacement sensors:

MTS-Tempsonic (Ethercat)

Internal pressure rolling mill

Manufacturer:	Benteler AG
Speed (main motor):	430 1/min
Torque (main motor):	119 Nm
Speed (auxiliary motors):	4500 1/min
Torque (auxiliary motors):	92 Nm

Industrial robot IRB 7600-500/2.55 (2 pcs.)

Manufacturer:	ABB
Reach:	2,55 m
Axles:	6
Load capacity:	500 kg
Position repeat speed:	0.08 mm
Working range:	See picture

Shock current generator for electrohydraulic/electromagnetic conversion

Manufacturer:

LUF

Poynting GmbH (power surge source)

Maximum charging energy:

6 kJ / 9 kJ (overload)

Capacity:

30 µF

Maximum charging voltage:

20kV / 25 kV (overload)

Maximum current:

160 kA

System for combined quasi-static and dynamic high-speed forming

Manufacturer:	LUF
Acceleration pressure:	<1.5 MPa
Acceleration distance:	5,3 m
Kinetic energy:	<15 kJ
Total height:	6 m
Plunger diameter:	80 mm
Plunger mass:	1-10 kg
Plunger speed:	<150 m/s
Dynamic pressure:	200 MPa
Static pressure:	28 MPa

Testing equipment - Mechanical testing

Universal testing machine UPM 600kN

Manufacturer:	Schenck-Trebel
Year of construction:	1982
Compressive force:	600 kN
Tractive force:	600 kN
Piston stroke:	250 mm
Pressure plate distance (max.):	500 mm
Clamping distance:	0 - 600 mm
Clamping range:	Ø 5- 64 mm 1 - 48 mm (flat)
Special accessories:	Load speed control Hasco temperature controller (Max. power consumption : 3.6 kW)

Z020 tensile compression testing machine

Manufacturer:	ZwickRoell
Test load (max.):	20 kN
Working area width:	440 mm
Height of the working area:	1000 mm
Traverse speed:	0.001 - 750 mm/min
Accuracy of the set speed:	1 %
Positioning repeatability:	- 2 µm - + 2 µm

Z100 tensile compression testing machine

Manufacturer:	ZwickRoell
Model:	Z100 with testControl II
Test load (max.):	100 kN
Working area width:	640 mm
Working area height:	1360 mm
Traverse speed:	0.001 - 1500 mm/min
Drive power:	4 kW
Wedge grips:	Type 8504
Positioning repeatability:	- 2 µm - + 2 µm

Sheet metal and strip testing machine 129/6

Manufacturer:	Erichsen
Measuring range:	0.2 - 80 kN
Punch speed:	5 - 20 mm/min
Piston stroke:	20 mm
Working area width:	90 mm
Working chamber height:	40 mm
Specimen thickness:	0.2 - 4 mm

Strip drawing test

Manufacturer:	Benteler
Normal force (max.):	6 kN
Drawing length:	450 mm
Strip width (max.):	95 mm

Test equipment - Residual stress measurement

Residual Stress Milling Guide RS-200

Manufacturer:

Vishay / Micro-Measurements

Test equipment - Optical measurement

Motorised digital microscope Smartzoom 5

Manufacturer:	Zeiss
Resolution (max.):	1 µm
Sensor size:	1", 4.2 megapixels
Traverse path (table x-y-z):	130 mm x 100 mm x 60 mm
Tilt angle:	-45° - + 45°
Reproducibility:	- 1 µm - + 1 µm
Sample size (max.):	120 mm

Optical 3D deformation analysis GOM ARAMIS

Manufacturer:	GOM
Cameras:	2 pieces
Resolution:	4096 x 3000 pixels
Frame rate:	25 - 100 fps
Measuring volume:	20 mm x 15 mm x 4 mm - 770 mm x 590 mm x 590 mm

Optical 3D measuring system GOM ATOS Q 8M

Manufacturer:	GOM
Cameras:	2 pieces
Measuring points per scan:	8 million
Measuring range [mm²]:	100 × 70 - 500 × 370

Optical deformation analysis GOM ARGUS

Manufacturer:	GOM
Strain measuring range:	0,5 - 300 %
Strain accuracy:	0,1 %
Measured variables:	Change in shape, contour

Measuring projector Optimus 300

Manufacturer:

Werth

Model:

Optimus 300 + test eye TA

Measuring range:

x:	50 mm - 400 mm
y:	50 mm - 200 mm

VarioCam hr thermographic system

Manufacturer:

InfraTec GmbH

Detector format:

640 x 480 infrared pixels

Spectral range:

7.5 - 14 µm

Image frequency:

50/69 Hz

Temperature measuring range:

-40 - 1200 °C

Resolution (therm.):

<0,03 K

Measuring accuracy:

0 °C < T < 100 °C:	- 1.5 K - + 1.5 K
100 °C < T	- 2 % - + 2 %

Objective:

75 mm focal length

25 mm focal length with close-up lens

Test equipment - coordinate and surface measurement

Contura G2 coordinate measuring machine

Manufacturer:

Zeiss

Measuring range:

x-axis:	700 mm
y-axis:	700 mm
z-axis:	600 mm

Sensor:

Probe length with module:	30 mm - 150 mm
Scanning measurement rate (max.):	150 points/s
Scanning speed (max.):	125 mm/s
Scanning ball diameter (min.):	0.3 mm

Workpiece dimensions (max.):

1039 mm x 920 mm x 716 mm

Roughness and waviness measuring device Perthometer PGK 120

Manufacturer:	Mahr
Scanning length (max.):	120 mm
Resolution:	>30 nm at 0.1 mm/s

Testing equipment - Hardness testing

Hardness tester Nexus 4000

Manufacturer:	Innovatest
Hardness scales:	Micro-Vickers, Macro-Vickers, Brinell
Test force:	0,19 - 294,19 N
Table dimensions:	100 x 100 mm
Travelling distance:	20 x 20

Hardness tester Dia Testor 2 RC

Manufacturer:	Amsler Otto Wolpert
Test method:	Vickers, Brinell, Rockwell
Dial gauge:	Rockwell indicator

Test equipment - Sample preparation Metallography

Cuto 20 wet cutting machine

Manufacturer:	Jean Wirtz
Model:	Cuto 20
Cutting disc diameter (max.):	230 mm

Polishing/wet sanding machine TG 250

Manufacturer:	Jean Wirtz
Speed:	50 rpm - 1200 rpm
Grinding disc diameter:	290 mm

Electrolytic polishing and etching unit Lectropol 5

(copy 30)

Manufacturer:

Struers

Tensioning:

Polishing:	0 - 100 V
Etching:	0 - 25 V

Surface area (max.)

Machining and cutting processes - lathes

CNC turning centre CTX 350

Manufacturer:	DMG Mori
Turning diameter:	Ø 320 mm
Turning length:	540 mm
Bar passage:	Ø 65 mm
Traverse path X-axis:	250 mm
Y-axis travel:	100 mm
Traverse path Z-axis:	550 mm
Workpiece weight (max.) between centres:	250 kg
Control system:	Siemens

Lathe VDF DUE 560

Manufacturer:	Oerlikon Boehringer
Turning diameter:	250 mm
Turning length:	1200 mm
Swing diameter over bed:	560 mm
Swing diameter over facing slide (max.):	365 mm
Workpiece weight (max.) between centres:	500 - 800 kg

Lathe Alpin DA250

Manufacturer:	Voest
Centre distance:	1500 mm
Centre height:	250 - 325 mm (without bed bridge)

Lathe trainee

Manufacturer:	Weiler
Centre distance:	800 mm
Centre height:	140 mm

Machining and cutting processes - sawing and cutting

Hacksaw

Manufacturer:	Kasto
Edge length (max.):	190 mm
Opening width of the vice (max.):	405 mm
Stroke rates:	62 - 125 mm/min
Cutting speed:	16 - 32 mm/min

Bandsaw SM 320

Manufacturer:	Mössner
Year of construction:	1979
Roller diameter:	320 mm
Projection:	310 mm
Workpiece height (max.):	230 mm
Table size:	500 mm x 500 mm
Special equipment:	Table tiltable: right 30° / left 15°

Circular shears 502-10-2

Manufacturer:	Fasti
Model:	502-10-2
Disc diameter:	100 mm - 1000 mm
Sheet thickness (max.):	2 mm

Sheet metal shears HSM-F-2050/3.0

Manufacturer:	Cidan
Cutting edge length (max.):	2050 mm
Sheet thickness (max.):	3 mm

Plasma cutting robot HiFocus 100 + IRB 6640-205/2.75

Manufacturer:

Kjellberg Finsterwald (plasma cutting source)

ABB (robot arm)

Model:

HiFocus 100 (plasma cutting source)

IRB 6640-205/2.75 (robot arm)

Plasma cutter:

Cutting voltage:

150 V

Cutting power:

20 kW

Torch cooling:

Integrated circulation cooling

Material thickness:

HiFocus technology:	0.5 - 8 mm
HiFocus+ technology:	4 - 40 mm
FineFocus technology:	2 - 40 mm

Robot arm:

Reach:	2,75 m
Axes:	6

Machining and cutting processes - milling and drilling

5-axis universal milling machine DMU 40 PLUS

Manufacturer:	DMG Mori
Axes:	5 CNC (x,y,z,b,c)
Traverse path X-axis:	550 mm
Traverse path Y-axis:	450 mm
Traverse path Z-axis:	505 mm
Swivelling angle B-axis:	-35° to +110°
Rotation angle C-axis:	360°
Workpiece weight:	max. 300 kg
Workpiece dimensions:	ø500 x 390 mm ø400 x 440 mm
Table size:	ø505 x 500 mm
Control system:	Siemens